LilTM envelope

Lil A1 Envelope (fits DVD cases)

235 x 180 mm

The Lil A1 DVD envelopes fit 100% of all DVD’s, bluRay and video games.  If you’re using a D1 size bubble envelope or size 1 Jiffy bag mailer to mail DVD boxed sets & books, save on postage mailing costs by using a Lil A1 DVD envelope.

$0.64 each excl GST

51439 in stock

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Unit price (each) exc. GST
WeightQty pallet0- 249250- 9991000- 24992500- 999910000-


Cardboard DVD mailers don’t get better than this! The A1 envelope is a cardboard DVD mailer that provides the most cost-effective mailing options for your DVD’s travelling through the postal system. With its robust, natural coloured natural finish, your customers will be able to open the attractive packaging to receive their DVD’s (DVD cases typically 136mm x 192mm x 13mm) in the condition that you posted them in. These envelopes are manufactured using stiff 450gsm material, with special folds to provide impact protection around the edges, to minimise the risk of splitting / shattering of the DVD cases inside. These cardboard DVD mailers feature our leading peel’n’seal / red tear-strip system for easy sealing and opening. All products within our envelope range are 100% recyclable and fully FSC approved. This is not the typical cheap DVD envelopes, but quality envelopes at affordable prices.

This range was co-developed with one of the Internet’s largest retailers… so you might recognise our envelopes!

Tired of returns and unhappy customers? These envelopes are better than bubble mailers – the corner stiffness of the A1 envelope cuts damage in transit. Online retailers report nearly 70% fewer returns and 25% faster packing.

Struggling with storage space for your packaging? The easy stack design of the A1 envelope is the answer.

Under our previous name Mainline Flatpacks Ltd in 2011, our award winning A1 envelope was hailed as the 21st century equivalent to a jiffy bag bubble envelope. This brilliant, tough little envelope is our best selling item for a reason. If you’re looking for sturdy and cost effective packaging for mailing DVDs, bluRay or video games think of nothing else (rather than cheap DVD envelopes that fall apart, leave your items damaged and your customers dissatisfied!). Go on…burst the bubble!

Additional information

Weight 45 g
Internal Width MM


Internal Length MM


Internal Width Inches


Internal Length Inches


Flap Type

Hotmelt Peel & Seal with red rip strip opening

Quantity per Box/Pack


Quantity per pallet




Item Thickness

450gsm / 570mic

Glue Seams

External seams

Item Weight (g)


Pallet Size

100x120x165cm / 40x48x65″


70% PEFC certified


70% PEFC certified

fits large letter

fits large letter

70% PEFC Material

70% PEFC material

100% Recyclable

100% recyclable

supplied form boxed

supplied form boxed

peel 'n' seel

peel 'n' seal

easy open tear strip

easy open tear strip